Twin Lobe Air Cooled Compressor Manufacturer and Supplier
Twin Lobe Air Cooled Compressor is manufactured by the INDIA company JD VACUUM SERVICE. It is a positive displacement blower, also known as a twin-screw blower, which is used for a variety of applications including pneumatic conveying, wastewater treatment, and industrial processes.
A twin lobe air cooled compressor is a type of positive displacement compressor that is commonly used in various industrial applications, such as in pneumatic conveying, wastewater treatment, and power generation.
The twin lobe air cooled compressor operates by trapping a fixed volume of air between two rotating lobes, which are connected to a shaft. As the lobes rotate, the trapped air is compressed and pushed out through a discharge port.
The term “twin lobe” refers to the fact that the compressor has two lobes that rotate in opposite directions, creating a continuous flow of compressed air.
The “air-cooled” part of the name refers to the fact that the compressor is cooled by air, rather than by water or other liquids. This makes the compressor more convenient to use, as it does not require a separate cooling system.
Overall, the twin lobe air cooled compressor is known for its durability, reliability, and low maintenance requirements, which make it a popular choice for a wide range of industrial applications.
|Twin Lobe Air Cooled Compressor PRICE 35000/- UNIT|
|Minimum Order Quantity||1 Piece|
|Type||Twin Lobe Air Cooled Compressor|
|Brand||JD VACUUM SERVICE|
|Service Location||All Over In India|
|Material||Cast Iron & SG Iron|
|Motor Type||Foot Mounted 2850 RPM & 1440 RPM|
|Capacity||15 m3/hr to 2500 m3/hr|
|Pressure||0.1 to 1 kg/cm2|
|Cooling Type||Air Cooled & Water Cooled|
|Surface Finish||Color Coated|
|Driven Type||V-belt Driven Or Couple Drive|
|Motor Power||1 HP TO 100 HP|
Twin lobe air cooled compressors are used in a variety of industrial applications that require the compression of air or gases. Some common applications include:
- Pneumatic conveying: compressors are used in pneumatic conveying systems to transport materials, such as grains, powders, and granules, through pipes.
- Wastewater treatment: Compressed air is used in the aeration process in wastewater treatment plants.
- Power generation: compressors can be used in gas turbine power plants to provide compressed air for combustion.
- Chemical and petrochemical industries: Compressed air is used in various processes in these industries, such as air separation and oxidation.
- Mining and construction: compressors can be used to power pneumatic tools, such as jackhammers and rock drills, in mining and construction applications.
Overall, twin lobe air cooled compressors are widely used in various industries where a reliable and efficient source of compressed air is needed.
Material of Construction:
- Rotor Pair: Lobe-SG Iron
- Casing: CI-IS 210 FG 260
- Cover: CI-IS 210 FG 260
- Gear: Pair 20 Mn Cr5
- Bearing: SKF, ZKL
- Suction Silencer
- Suction Filter
- Discharge Silencer
- Non-Return Valve
- Base Frame with Slide Rail
- Pressure Safety Valve
- V-Belt Guard
- V-Pulley for Machine and Motor
- V-Belt Set
- Pressure Gauge
Twin Lobe Air Cooled Compressor Working Principle
air cooled compressors operate on the positive displacement principle. This means that they trap a fixed volume of air between two rotating lobes and then compress it to a higher pressure.
The working principle of a air cooled compressor can be described as follows:
- The compressor housing consists of two lobes that are mounted on parallel shafts. The lobes are shaped like figure-eight and rotate in opposite directions, without coming in contact with each other.
- As the lobes rotate, they trap a fixed volume of air between them. The air is drawn into the inlet port when the lobes separate, and it is then carried around to the discharge port as the lobes rotate and the space between them decreases.
- The air is compressed as it moves towards the discharge port. The volume of the trapped air decreases, while the pressure increases.
- Once the lobes reach the discharge port, the compressed air is pushed out of the compressor and into the air system.
- The compressor is cooled by the surrounding air, which is drawn over the lobes as they rotate. This eliminates the need for a separate cooling system.
- The compressor also has inlet and outlet valves that help to control the flow of air and maintain the desired pressure in the system.
- Capacity: The capacity of a twin lobe air cooled compressor is typically measured in cubic feet per minute (CFM) or cubic meters per minute (m³/min). The capacity can range from a few CFM to several thousand CFM, depending on the size and design of the compressor.
- Pressure: The pressure of a twin lobe air cooled compressor is typically measured in pounds per square inch (PSI) or bar. The pressure can range from a few PSI to several hundred PSI, depending on the specific application.
- Motor power: The motor power of a twin lobe air cooled compressor can range from a few horsepower to several hundred horsepower, depending on the capacity and pressure requirements.
- Operating temperature: The operating temperature of a twin lobe air cooled compressor typically ranges from -10°C to 60°C, although this can vary depending on the specific design and application.
- Noise level: The noise level of a twin lobe air cooled compressor can vary depending on the size and design of the compressor. However, many models are designed to operate at a low noise level, which makes them suitable for use in noise-sensitive applications.
- Efficiency: The efficiency of a twin lobe air cooled compressor is typically measured in terms of the compressor’s specific power consumption (kW/CFM or kW/m³/min). The higher the efficiency, the lower the power consumption required to achieve a given capacity and pressure.
Proper maintenance of a compressor is important to ensure that it operates reliably and efficiently over its lifespan. Some general maintenance procedures for this type of compressor may include:
- Regular inspection: The compressor should be inspected regularly for signs of wear and damage, such as cracks, leaks, or worn-out bearings.
- Lubrication: The compressor should be lubricated according to the manufacturer’s recommendations, which may involve adding oil to the reservoir or checking the oil level in the sight glass.
- Cleaning: The compressor should be kept clean and free of debris, which can accumulate on the lobes and impede airflow. The compressor housing, inlet and outlet ports, and other components should be cleaned regularly to ensure optimal performance.
- Filter replacement: The compressor’s air filters should be replaced regularly to prevent contaminants from entering the system and clogging the valves and other components.
- Belt replacement: If the compressor is belt-driven, the belts should be inspected regularly for wear and replaced as necessary to maintain proper tension.
- Valve inspection: The compressor’s inlet and outlet valves should be inspected regularly for signs of wear or damage, and they should be cleaned or replaced as necessary to ensure proper airflow and pressure regulation.
- Temperature monitoring: The compressor’s operating temperature should be monitored regularly, and any deviations from the normal operating range should be investigated and addressed promptly to prevent damage to the compressor.