Twin Lobe Air Compressor
Twin Lobe Air Compressor Manufacturers India
A twin lobe air compressor is a type of positive displacement compressor that uses two lobed rotors, also known as “blades” or “impellers,” to compress air. These rotors rotate in opposite directions within a casing or housing, trapping air between the lobes and the casing as they move.
As the rotors rotate, the volume of air between the lobes and the casing decreases, compressing the air and increasing its pressure. This compressed air is then discharged from the compressor through an outlet valve.
Twin lobe compressors are known for their high efficiency and reliability, making them a popular choice in various industrial applications such as pneumatic tools, food processing, wastewater treatment, and more. They are also relatively low maintenance and operate quietly compared to other types of compressors.
| Twin lobe rotary air compressor price 35000/- unit | |
|---|---|
| Minimum Order Quantity | 1 Piece |
| Type | Twin lobe rotary air compressor |
| Brand | JD VACUUM SERVICE |
| Service Location | All Over In India |
| Material | Cast Iron & SG Iron |
| Motor Type | Foot Mounted 2850 RPM & 1440 RPM |
| Capacity | 15 m3/hr to 2500 m3/hr |
| Pressure | 0.1 to 1 kg/cm2 |
| Maintenance | Low Maintenance |
| Warranty | 1 Year |
| Design | Standard (SLM) |
| Series | JD Series |
| Cooling Type | Air Cooled & Water Cooled |
| Surface Finish | Color Coated |
| Noise | Medium |
| Driven Type | V-belt Driven Or Couple Drive |
| Motor Power | 1 HP TO 100 HP |
| Phase | 3 Phase |
Application
Twin Lobe Compressor Are Used In Various Application Such As Chemicals, Cement Plants, Textiles, Sugar Industries, Dyes And Intermediates, Pharmaceuticals, Fertiliser, Food, Stp Plant, Etp Plant, Dairy, Bio-Gas, Paper, Steel, Pneumatic Conveying, Plastic, Rubber, Effluent Treatment Plant Etc.
Material of Construction:
- Rotor Pair: Lobe-SG Iron
- Casing: CI-IS 210 FG 260
- Cover: CI-IS 210 FG 260
- Gear: Pair 20 Mn Cr5
- Bearing: SKF, ZKL
Accessories Included:
- Suction Silencer
- Suction Filter
- Discharge Silencer
- Non-Return Valve
- Base Frame with Slide Rail
- Pressure Safety Valve
- V-Belt Guard
- V-Pulley for Machine and Motor
- V-Belt Set
- Pressure Gauge
Working Principle
The working principle of a twin lobe air compressor is based on the positive displacement of air. The compressor consists of two rotors, which are shaped like lobes, rotating in opposite directions within a casing or housing.
As the rotors rotate, the volume of the space between the lobes and the casing decreases, which compresses the air. The air is trapped between the lobes and the casing and is carried from the inlet port to the outlet port of the compressor.
The lobes in a twin lobe air compressor are synchronized, so the compressed air moves continuously through the compressor. The compressed air then exits the compressor through an outlet valve.
One important aspect of the twin lobe air compressor’s working principle is that it maintains a constant flow of compressed air regardless of changes in the inlet pressure or discharge pressure. This makes twin lobe air compressors particularly suitable for applications where a constant and consistent supply of compressed air is required.
Specifications
The specifications of a twin lobe air-compressor can vary depending on the manufacturer and the intended use. Here are some common specifications that may be associated with twin lobe air compressors:
Flow rate: The flow rate of a twin lobe air compressor is measured in cubic feet per minute (CFM) or cubic meters per minute (m3/min). The flow rate indicates the amount of air that the compressor can deliver at a given pressure.
Pressure range: The pressure range of a twin lobe air compressor indicates the maximum pressure that the compressor can deliver. The pressure is typically measured in pounds per square inch (PSI) or bar.
Power rating: The power rating of a twin lobe air compressor indicates the amount of power required to operate the compressor. The power rating is typically measured in horsepower (HP) or kilowatts (kW).
Operating speed: The operating speed of a twin lobe air compressor indicates the speed at which the rotors rotate. The operating speed is typically measured in revolutions per minute (RPM).
Noise level: The noise level of a twin lobe air compressor is an important specification for applications where low noise levels are required. The noise level is typically measured in decibels (dB).
Cooling method: Twin lobe air compressors may use different cooling methods, such as air-cooled or water-cooled, to dissipate heat generated during operation.
Materials of construction: The materials used to construct a twin lobe air compressor can vary, depending on the intended use and the environment. Common materials include cast iron, steel, and aluminum.
Overall, the specifications of a twin lobe air compressor will depend on the specific application and requirements of the user.
Maintenance
Maintenance is important for ensuring the reliable and efficient operation of a twin lobe compressor. Here are some general maintenance procedures that are typically recommended:
Regularly check and replace the air filter: The air filter prevents dust, debris, and other contaminants from entering the compressor. It should be checked regularly and replaced when dirty.
Check and tighten bolts and fasteners: Over time, bolts and fasteners may loosen due to vibration. They should be checked and tightened regularly to ensure that the compressor is properly assembled.
Check and replace oil: The compressor’s oil should be checked regularly and replaced as recommended by the manufacturer. Oil levels should also be checked to ensure that they are within the proper range.
Check and replace belts: If the compressor is belt-driven, the belts should be checked regularly for wear and replaced when necessary.
Check and clean the intercooler: The intercooler removes heat from the compressed air and should be checked regularly for dirt and debris. It should be cleaned as needed to ensure proper operation.
Inspect and replace seals: The seals on the compressor should be checked regularly for wear and replaced as necessary to prevent air leaks.
Keep the compressor clean: The compressor should be kept clean to prevent dirt and debris from entering and causing damage. It should be cleaned regularly using a damp cloth or air compressor cleaning solution.
Follow the manufacturer’s recommended maintenance schedule: The manufacturer will typically provide a maintenance schedule that outlines the recommended maintenance procedures and intervals for the compressor. It is important to follow this schedule to ensure proper operation and to avoid voiding the warranty.
Overall, regular maintenance is key to ensuring the reliable and efficient operation of a twin lobe compressors.
