Cement – Bulker Unloading Units
Cement Bulker Unloading Units - Cement Feeding Blower Manufacturer from Ahmedabad
Cement Bulker Unloading Units – We are a leading Manufacturer of Cement Feeding Blowers, cement or fly ash bulker unloading systems, bulker unloading systems, and cement/fly ash conveying systems from Ahmedabad, India.
Bulk cement is commonly transported and stored in large silos or tanks, and when it needs to be unloaded, a cement feeding blower can be used. A cement feeding blower is a type of bulk unloading unit that is specifically designed for the unloading of cement from silos or tanks.
The blower works by using compressed air to push the cement out of the silo or tank and through a pipeline to the destination. The pipeline is connected to the blower’s outlet, which is typically fitted with a discharge nozzle. The nozzle is used to direct the flow of cement into the receiving vessel, such as a truck or storage bin.
Cement feeding blowers are commonly used in construction sites, cement plants, and other industries that require the transportation and handling of bulk cement. They offer several advantages over other methods of unloading cement, including speed, efficiency, and safety. They can quickly and easily unload large quantities of cement, and they can do so without requiring manual labor, which can be dangerous and time-consuming.
However, it is important to use cement feeding blowers properly and to follow all safety guidelines to prevent accidents or injuries. Proper training and supervision are essential to ensure that the equipment is used correctly and safely.
Cement Feeding Blower
A cement feeding blower is a type of equipment used in construction and cement manufacturing industries to transfer cement or other materials in powder form from one place to another using a blower. The blower creates air pressure to push the material through a pipeline or hose to the desired location.
Cement feeding blowers are commonly used in cement plants, concrete batching plants, and construction sites to transfer cement from storage silos to the mixing equipment or to the point of application. They are also used in industries such as food processing, pharmaceuticals, and chemical manufacturing, where powders need to be transported in a controlled and efficient manner.
The blower can be powered by an electric motor or a diesel engine, and it can be mounted on a truck, trailer, or skid. The cement feeding blower is usually accompanied by a filter unit, which removes any dust or foreign particles from the material during the transfer process.
Overall, the cement feeding blower is a crucial component in the cement and construction industries as it facilitates the efficient and safe transfer of materials in powder form.
Approx. Price: Rs 95,000 / Unit
- Minimum Order Quantity: 1 Unit
- Weight: Approx 950 kg
- Operating Type: Positive Displacement
- Warranty: 1 Year
- Usage/Application: Ready Mix Concrete (RMC) Plant,Fly Ash Unloading
- Maximum Lifting Height: 40-60 ft
- Pressure: 0.8 to 1 kg/cm2
- Accuracy: High
- Driven Type: V-Belt Driven
- Power Supply: 440V
- Brand: JD VACUUM SERVICE
- Air Flow: 500 m3/hr to 1250 m3/hr
- Blower type: Roots (Lobe) Type Air Blower
- Body material: Cast Iron
- Speed (rpm): 1800 RPM
- Series: JDVC Series
Our Complete One Unit Include Following Material:
- Cement/ Fly Ash Unloading Blower (Roots Type) -1 Nos.
- Complete Accessories for mounitng Blower & motor with Base frame.
- Standard Elelctric Motor – 1 Nos.
- Standard Electric Control Panel -1 Nos.
- Rubber Hose Pipe With Flange Fitting. – 2 Nos.
Material of Construction:
- Rotor Pair : Lobe- SG Iron
- Casing : CI – IS 210 FG 260
- Cover : CI – IS 210 FG 260
- Gear Pair : 20 Mn Cr 5
- Bearing : SKF, ZKL
- Suction Silencer
- Suction Filter
- Discharge Silencer
- Non Return Valve
- Base Frame With Slide Rail
- Pressure Safety Valve
- V-Belt Guard
- V-Pulley For Machine And Motor
- V-Belt Set
- Pressure Guage
- Production Capacity: 50 units per month
- Delivery Time: 4 to 5 working days
- Packaging Details: Ex-Unpacked. We Provide Wooden Box Packing On Clients Requirement.
Cement or Fly Ash Bulker Unloading System
Cement and fly ash are commonly used in construction projects as binding agents, and they are transported in bulk through specialized tankers called bulkers. Unloading these bulkers requires specialized systems to ensure safe and efficient transfer of the material.
One common system used for unloading cement and fly ash bulkers is a pneumatic unloading system. This system uses compressed air to transfer the material from the bulker to a storage silo or hopper. The bulker is typically connected to a pipeline through which the compressed air flows, creating a vacuum that draws the material out of the bulker and into the pipeline. The material is then transported through the pipeline to the storage silo or hopper.
Another option is a mechanical unloading system, which typically uses a screw conveyor to transfer the material from the bulker to the storage silo or hopper. This system is typically slower than a pneumatic system but can be more precise and gentle on the material, making it a good choice for certain applications.
When choosing between a pneumatic and mechanical unloading system, several factors should be considered, including the type of material being unloaded, the distance between the bulker and the storage silo or hopper, the required transfer rate, and the available space for the system. Both systems have their advantages and disadvantages, and the choice will depend on the specific requirements of the application.
Bulker Unloading System
A bulker unloading system is a type of material handling system used to unload bulk materials from large cargo ships or barges. Bulk materials may include grains, ores, coal, cement, or other similar materials.
The bulker unloading system typically consists of a series of components including a hopper, a conveyor belt, and a storage facility. The cargo ship or barge is positioned near the unloading system, and the material is unloaded into the hopper using a crane or other equipment. The hopper is designed to receive the bulk material and transfer it to the conveyor belt.
The conveyor belt then moves the material to a storage facility such as a silo or stockpile. The conveyor belt may be designed to accommodate the specific needs of the material being transported, such as its density, moisture content, and particle size.
Bulker unloading systems are typically designed to handle large volumes of materials quickly and efficiently. They are commonly used in ports and terminals around the world to transfer bulk materials from cargo ships or barges to land-based storage facilities or to transport the materials to their final destination.
The choice of conveying system depends on a variety of factors such as the distance between the storage silos and the mixing unit, the required rate of transport, and the type of material being transported. For short distances and low transport rates, screw conveyors may be sufficient. For longer distances and higher transport rates, a pneumatic conveying system may be required.
Overall, a well-designed cement/fly ash conveying system is critical to the efficient and reliable production of cement-based products. It ensures that the right amount of material is delivered to the mixing unit at the right time, allowing for consistent and high-quality output.
Cement Fly Ash Conveying System
A cement fly ash conveying system is used to transport cement and fly ash from storage silos to the point of use, typically a batching plant or a mixing unit. This system is crucial for the efficient and continuous production of cement-based products like concrete.
There are several components that make up a cement/fly ash conveying system:
Storage silos: These are large cylindrical structures that are used to store cement and fly ash. They are typically made of steel and are designed to withstand the weight of the material they contain.
Screw conveyors: These are long, helical-shaped conveyors that are used to transport cement and fly ash from the storage silos to the mixing unit. They are driven by electric motors and are able to transport material at a constant rate.
Pneumatic conveying system: This system uses air pressure to transport cement and fly ash through a series of pipes. The material is sucked into the pipe at one end and then transported to the mixing unit using a blower.
Control system: This system is used to monitor and control the flow of cement and fly ash through the system. It includes sensors, programmable logic controllers (PLCs), and human-machine interfaces (HMIs).